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Best Practice EAM...

. . . in the Design-Build Phase [Development, Construction and Commissioning] of New Capital Assets Projects/Programs

Based on our expertise in EAM, Reliability and Enterprise systems, NDS is uniquely positioned to provide Best Practice recommendation and consulting services for organizations who are Developing and Engineering Capital Assets across the spectrum from one-of-a-kind (for example a trans-continental pipeline or unique chemical plant) through to mass production (for example locomotives or rail cars).

These services are detailed in our presentation Benefits of Utilizing EAM and Reliability Best Practice Early in the Life-Cycle of Capital Projects.

These services include:

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Optimization of Design for Reliability; Availability and Maintainability
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Development of Database Giving Audit Trail on RAM Work
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Development of Asset Hierarchy
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Specification of Predictive Technologies Up Front
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Development of Optimized Maintenance Programs
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Establishment of MRO Spares Inventory Holdings
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Provision of Standards to OEM’s for Information Supply in Digital Format (Tech Data, Manuals, IPC’s, Drawings etc)
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Materials Description Standards and Classification
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Development of Technical Data and Drawings Repository Cross Referenced to Asset Hierarchy
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Configuration of EAM System and Process Definition
 

The benefits of doing this reliability planning work early in the life-cycle can be enormous. These run for the full life-cycle of the plant — possibly thirty to fifty years or more — and include:

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Higher levels of output/production throughout the asset life-cycle (increased reliability and availability)
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Reduction of Risk
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Reduced life-cycle costs for maintenance
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High Maintenance Productivity
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Contiguous flow of information from design onwards through various parties
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Full Audit Trail of Design Assumptions and Maintenance Program/MRO spares holding assumptions
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EAM system is ready to run and capture history from Day 1 of commissioning

Following these best practice recommendations can have a dramatic effect. We have all experienced operating and maintenance crews in the early days of operating a new plant faced with learning how to operate and maintain assets while trying to develop a maintenance management program, find the manuals etc.

The technologies and best practice are available and well-understood to approach new asset design/development/construction and commissioning in a far more effective manner from an EAM/Reliability perspective. The payback on any large facility or capital asset program can be in the hundreds of millions of dollars giving a very high return on investment as the initial outlay is not large in comparison to the overall capital investment.

Please refer to our list of white papers.

 

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